Vilas Engineering represents a business enterprise with strong
commitment, foresight, technical expertise and on-time delivery.
Our promoters have spent more than
3 decades in the pharmaceutical industry, which had helped Vilas
Engineering carve an edge in this competitive pharma / biotech industry.
We have successfully manufactured and supplied Blister Packing
Machine for various pharmaceutical companies.
BLISTER
PACKING MACHINE
1. Contact Heating
System.
2. Chilled Water Plant.
3. Dust Collector Unit.
Features:
1. Compact,
rigid, and easy to handle.
2. Very attractive
3. Economically viable-conservative on packaging materials.
4. Inspection system of missing tablets could be incorporated to
eliminate manual labour.
5. Automotive foil print registration gives precise registration
for product data on the foil.
6. Link-up cartoner feasible for further automation.
7. Protection against cross contamination.
8. Positive contribution towards child-safety, use of opaque films.
9. Elimination of tablet abrasion caused by vibration in transit.
10. Greater Product stability-over bottle packs.
11. Less chances of overdosing by users of OTC products-calendar
packs.
12. Savings in storage space-raw materials as well as finished products.
Technical
Data:
1. Products:
Tablets, Draggers, Snapfit Capsules, Soft Gelatin Capsules etc.
2. Packaging
Materials: Base film, PVC opaque or transparent (thermoformable)
and non-toxic.
PVC with PVDC coating
PVC with PE/PVDC
Lidding Material: Aluminum (hard) with heat-sealable
lacquer or PVDC coating.
3.
Format Range |
T
Fillpack-240 |
TB
Fillback-150 |
PVC
base film width max. |
210
mm |
120
mm |
PVC
Film Thickness max. |
0.2-0.3
mm |
0.2-0.3
mm |
PVC
Reel Dia. max. |
440
mm |
440
mm |
Aluminum
Foil Width max. |
206
mm |
116
mm |
Aluminum
Foil Thickness max. |
0.02-0.03
mm |
0.02-0.03
mm |
Aluminum
Foil Roll Dia. max. |
210
mm |
210
mm |
Total
forming Area |
Min
210 x 25 mm |
120
x 25 mm |
|
Max
210 x 102 mm |
120
x 102 mm |
Pack
Length |
Max.
200 mm |
110
mm |
Pack
Width |
Max
100 mm |
100
mm |
Forming
Depth |
Max.
10 mm |
10
mm |
Output |
240
packs |
150
packs |
|
2400
tabs/min. |
1500
tabs/min. |
Floor
Space |
3500
(L) x 900 (W) |
2125
(L) x 900 (W) |
|
1800
mm (H) |
1800
mm (H) |
Net
Weight |
2000
kgs. (approx.) |
1050
kgs. (approx.) |
4. Electricals:
Power
Requirement |
9
KW approx. |
4.5
KW approx. |
|
|
3
phase |
OPERATION SEQUENCE:
T.B. Fillpack-150-240 in mainly used to form, fill and seal pharmaceutical
products like tablets, capsules, dragees, etc in blister pack.
In operation,
PVC base film web is drawn off from a reel and fed into the blister
forming unit where blisters are continously formed. The web is then
led to the sealing unit over a guide track.
Over the guide
track, the product is filled into the blisters by suitable automatic
filling unit before the web enters the sealing unit.
Aluminum foil
is drawn off from separate reel and is fed to the sealing unit where
it is sealed with the base web, thus enclosing the product hermetically.
The filled and
sealed web is then fed by an indexing mechanism into the pack punch
unit where the packs are separated from the web. The web trim is
sheared off to allow collection. The blister pack may either be
collected in bins or may be conveyed over a belt for further handling.
The machine could be linked to a cartoner.
Salient Features:
- The operating
cycle of this machine is completely automatic and the use of continous
motion principle permits high speed and efficient packaging production.
- The blister
forming die is cooled by an integral water cooling unit and is
maintained at a correct operating temperature.
- The fully
automatic tablet feeding unit with photo-level control and vibrator
guarantees positive filling of Blisters with minimum deposition
of dust on the sealing surface.
- Guide tracks
between blister forming unit and sealing unit provides essential
space for visual and / or electronic inspection of missing tablets.
- Patented
and attractive sealing pattern is crease proof and eliminates
capillary formation of Aluminum foil on sealing.
- The speed
of the machine is infinitely variable.
- The temperature
of blister forming heaters and sealing roller are controlled by
a Variac and Temperature controller respectively and can be regulated
for optimum results during machine operation.
- All format
parts are easily accessible and change-overs are swiftly effected
by simple mechanisms.
- The machine
is of wholly indigenous make. Services and Spares are easily available.
Optional Equipment:
- Batch Code
overprinting machine.
- In-line Scoring
unit dispensing of blisters in two's.
- Batch code
by embossing.
- Perforations.
Address:
VILAS ENGINEERING WORKS
Unit no. 4, Shreenath Industrial Estate, Mahakali Caves Road,
Andheri (E), Mumbai, INDIA 400093
Tel: +91-22-28216784
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